ECOHOLDING

Description:
Continuous Biomass Gasifier plant is designed for non-stop gasification biomass waste such as:
-waste wood
-rice husk, straw
-chicken manure, cow dung
-peat, sludge
-MSW.

All parts of Gasifier plant placed in standard containers, so no need installation, any buildings and foundation.

Technology:
Operation mode of the Gasifier plant is fully continuous type, it can work 24 hours 365 day.
Plant capacity is 1 - 2 ton raw material per hour (24-48 ton per day), it depends on the type of raw material(waste) and it's moisture.
Gasifier plant has continuous feeding raw material and continuous discharging carbon black residue.
The principle of equipment is based on technology of high-temperature pyrolysis with further cooling and cleaning of biogas. High temperature biogas goes throw set of separators, scrubbers and condensers, cooling and cleaning. A little part of gas always heat reactor. External fuel (heating oil) is required only once to start continuous process. Gasifier plant use indirect heating method.

Technical parameters of Gasifier plant:
Raw material capacity, ton/hour
1 - 2
Input size of raw material, mm.
<30x30
Raw material moisture, %
<40
Maximum power consumption , kW/hour, 380V, 50 Hz
30
Average power consumption , kW/hour, 380V, 50 Hz
30
Working pressure, kPa
1-5
Reactors working temperature, 0C
700-900
Cooling water consumption, m3 /hour
6
If use end cooling system with air coolers
0
Workers
2
Weight, ton
20
Area, m2
200
Delivery
one container 40ftHC and two containers 20 ft

Technical process:
Waste biomass is loading to screw continuous dryer. After part-drying biomass goes to continuous screw high-temperature pyrolysis reactor. Biomass starts emit biogas which goes throw set of separators, scrubbers and condensers, cooling and cleaning. Carbon black residue is continuous discharging and cooling.

Products:
The main product of Gasifier plant is flammable gas (biogas) which can be used directly as heating gas or fuel for gas generator set to make electricity.
Carbon black residue can be used as raw material for production of fuel briquette, or sorbent.

Products yield for example:
Raw material
Yield of products per 1 kg of raw material
Biogas 2-4 m3
Electric power 0,5-1 kW
carbon black residue <20%

Average characteristics of biogas:
H2 -12%
CO - 23%
CH4 - 2,5%
CO2 - 13%
N2 - 48%
O2 - 1,5%
Calorific value - 4-8 Mj/m3

Specification Gasifier
Loading and Drying module: screw continuous dryer, exhauster, smoke pipes set, water scrubber, water pump.
Gasification module: sealed gate valve(x2), screw pyrolysis reactor set, indirect heating furnace, speed reducer and motor(x2), biogas burners (6 unit), high pressure blowers (2 unit), oil burner, gas pipe set, compensator (x2), carbon black cooling and discharging system.
Cooling and cleaning module: gas-heavy oil separator, heat exchanger(x2), heavy oil tank(x2), water sealing tank, heavy oil pump, gas blower.
Control panel, sensors,
Spare parts.

Also we can provide equipment to reduce moisture of raw material to 40-30% and crushing to the size 30x30 mm.

Safety:
Equipment use safety valves, alarm system, etc. Our technology and experience guarantee of no fire and explosion accident.

Quality:
To providing the best quality we use european electric parts and russian heat-resistant steel. Also we directly control the quality of every important part of our machine.

Guarantee and Service:
For our customers we provide a professional service and engineer especially responsible for installation and technical support for all machine's life.
Guarantee for main parts is 12 months. The service life of main parts is at least 5 years.

Terms and conditions:
The price is FOB. Price includes full set of equipment, packaging, instructions and training employers.
Payment terms: negotiable.